Role of internal oxidation on the failure of air plasma sprayed thermal barrier coatings with a double-layered bond coat

Air Plasma Sprayed Bond Coat Oxidation Behavior and its Resistance to Isothermal and Thermal Shock Loading

An experimental investigation was conducted to find the effect of spraying method of coating of Thermal Barrier Coatings (TBCs) on their oxidation behaviour and resistance to various thermal loading. Isothermal and thermal shock tests were performed in order to study oxidation behaviour of air plasma sprayed Bond Coat (BC) and assess its effect on TBCs lifetime under the stated loadings. Specim...

Failure analysis of suspension plasma sprayed thermal barrier coatings

AN INVESTIGATION ON EFFECT OF BOND COAT REPLACEMENT ON HOT CORROSION PROPERTIES OF THERMAL BARRIER COATINGS

In the present study NiCrAlY bond coating layer was produced by electroplating against common atmospheric plasma spraying (APS). Both types of the bond coats were applied on IN738LC base metal then, the YSZ (ZrO2-8% Y2O3) thermal barrier top layer was coated by atmospheric plasma spray technique. Hot corrosion is one of the main destructive factors in thermal barrier coatings (TBCs) which come ...

Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure

The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs) was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF) for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray ...

Thermal Conductivity Analysis and Lifetime Testing of Suspension Plasma-Sprayed Thermal Barrier Coatings

Suspension plasma spraying (SPS) has become an interesting method for the production of thermal barrier coatings for gas turbine components. The development of the SPS process has led to structures with segmented vertical cracks or column-like structures that can imitate strain-tolerant air plasma spraying (APS) or electron beam physical vapor deposition (EB-PVD) coatings. Additionally, SPS coa...